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文章詳情
自動控制自動供料系統(tǒng)
日期：2025-04-03 04:56
瀏覽次數(shù)：1184
摘要：什么是自動控制自動供料系統(tǒng)？
一、自動控制自動供料系統(tǒng)是為生產(chǎn)車間的塑料或者粉末輸送生產(chǎn)而設(shè)計的，實現(xiàn)了不間斷無人化連續(xù)成型作業(yè)?？筛鶕?jù)需要改變原料品種、多顏色材料的組合使用方式，實現(xiàn)著色工序的自動化。系統(tǒng)能夠以全自動方式再生和使用注口冷料，能夠?qū)λ泄┝显O(shè)備的控制，并防止了儲料倉內(nèi)阻塞現(xiàn)象的發(fā)生，通過設(shè)置中央監(jiān)控臺實現(xiàn)全自動化。
二、1.高效：自動控制供料系統(tǒng)可實現(xiàn)將多種原料自動供給多室任意的化工加工設(shè)備使用，在這其中可包括原料的干燥處理、配色處理、以及按比例的粉碎回收料利用，能夠?qū)嵭懈叨鹊淖?..
什么是自動控制自動供料系統(tǒng)？
一、自動控制自動供料系統(tǒng)是為生產(chǎn)車間的塑料或者粉末輸送生產(chǎn)而設(shè)計的，實現(xiàn)了不間斷無人化連續(xù)成型作業(yè)。可根據(jù)需要改變原料品種、多顏色材料的組合使用方式，實現(xiàn)著色工序的自動化。系統(tǒng)能夠以全自動方式再生和使用注口冷料，能夠?qū)λ泄┝显O(shè)備的控制，并防止了儲料倉內(nèi)阻塞現(xiàn)象的發(fā)生，通過設(shè)置中央監(jiān)控臺實現(xiàn)全自動化。
二、1.高效：自動控制供料系統(tǒng)可實現(xiàn)將多種原料自動供給多室任意的化工加工設(shè)備使用，在這其中可包括原料的干燥處理、配色處理、以及按比例的粉碎回收料利用，能夠?qū)嵭懈叨鹊淖詣踊刂?、監(jiān)測等、并能滿足24小時不停機的生產(chǎn)需要。
2.節(jié)能：自動控制系統(tǒng)操作簡易，只需要少數(shù)的幾個人即可以控制整個注塑工廠的供料需求，從而減少了大量的勞動力成本。其次、減少了在注塑機旁邊的原料帶及相應的輔助設(shè)備、提高了空間的利用率。此外、由于采用了中央供料的方式、相對應地減少了很多的單機設(shè)備，也就節(jié)省了電能及減少維護費用。
3.個性化：自動中央供料系統(tǒng)可以做到不同的使用用戶，不同的車間特點，不同的原料使用要求。都可以依實際的需要來設(shè)計出*優(yōu)化的方案。
4.現(xiàn)代化工廠形象：中央供料系統(tǒng)將使原料及粉塵對注塑生產(chǎn)的污染減至*底的程度，從而可以保持潔凈的生產(chǎn)車間，而自動中央供料系統(tǒng)獨特集中粉塵回收系統(tǒng)，清理更便捷、環(huán)保效果更是達到10萬級無塵室作業(yè)要求標準，并降低噪音，*終可實現(xiàn)無人化的自動化生產(chǎn)車間，樹立起現(xiàn)代化工廠管理的形象。
一、自動控制自動供料系統(tǒng)功能：
1.面粉的（散裝或袋裝）接收儲存；
2.不同面粉和淀粉等的配粉和混合；
3.發(fā)放給間歇或連續(xù)和面機使用。
二、自動控制自動供料系統(tǒng)優(yōu)勢：
自動供粉系統(tǒng)自動控制適用于大量生產(chǎn)需要面粉的食品企業(yè)。該系統(tǒng)能夠配合流水線生產(chǎn)，效率高，解決客戶人力搬運面粉的繁重體力勞動，節(jié)省人力，解決搬運過程中對面粉的污染和拆袋時殘留面粉的浪費，節(jié)省面粉倉庫面積，合理利用空間，靈活安排儲存點與使用點。該系統(tǒng)由PLC自動控制，可以連續(xù)進行面粉的儲存與使用發(fā)放，而不需要人工進行手動控制
三、自動控制自動供料系統(tǒng)工藝流程 ：
1.系統(tǒng)設(shè)置兩套接收系統(tǒng)：一套散裝接收系統(tǒng)，散裝車通過壓縮空氣正壓輸送到暫存粉倉；一套袋裝接收系統(tǒng)：由人工拆包，倒入投料口振動篩、通過正壓氣力輸送到面粉暫存?zhèn)}。 暫存?zhèn)}面粉由振動出倉器，圓管絞龍出倉，經(jīng)檢查篩篩理后，通過正壓氣力輸送到配粉倉，混合倉的面粉由振動出倉器，圓管絞龍出倉，通定量絞龍稱進行重量式配粉，再有圓管絞龍混合通過分配器進入和面機。在輸送過程中，設(shè)置磁選工藝。
2.由于采用密相氣力輸送，除塵系統(tǒng)僅需對人工投料斗，壓運關(guān)風器料斗、粉倉進行少量的吸風除塵；除塵器的物料通過氣力輸送到粉倉。配料倉單獨設(shè)置一個插入式脈沖除塵器。
四、自動控制自動供料系統(tǒng)組成 ：
1) 儲存粉倉:粉倉按圓形定做，采用實際厚度3-5mm的SUS304鋼板制作，
2) 輸送系統(tǒng)：主要部件，振動卸料器，圓管絞龍，正壓關(guān)風器，羅茨風機，輸送管網(wǎng)，
雙路閥，除塵系統(tǒng)等。
3) 混配計量系統(tǒng)：由儲存?zhèn)}，振動卸料器，圓管絞龍，螺旋計量秤，淀粉稱、閘門，檢查篩、磁選器等組成。
4）高低料位：高料位，粉倉中面粉被裝至指定高度，高料位報警，進料動作停止。以保護系統(tǒng)，防止堵塞。低料位，為保證面粉倉中的物料滿足正常使用，當料層到達指定處，低料位報警，系統(tǒng)立即輸送物料進行補充，保證生產(chǎn)的連續(xù)性。
5）除塵風網(wǎng)：包括風機，脈沖除塵器，蝶閥，管網(wǎng)等組成。
一、自動控制自動供料系統(tǒng)是為生產(chǎn)車間的塑料或者粉末輸送生產(chǎn)而設(shè)計的，實現(xiàn)了不間斷無人化連續(xù)成型作業(yè)。可根據(jù)需要改變原料品種、多顏色材料的組合使用方式，實現(xiàn)著色工序的自動化。系統(tǒng)能夠以全自動方式再生和使用注口冷料，能夠?qū)λ泄┝显O(shè)備的控制，并防止了儲料倉內(nèi)阻塞現(xiàn)象的發(fā)生，通過設(shè)置中央監(jiān)控臺實現(xiàn)全自動化。
二、1.高效：自動控制供料系統(tǒng)可實現(xiàn)將多種原料自動供給多室任意的化工加工設(shè)備使用，在這其中可包括原料的干燥處理、配色處理、以及按比例的粉碎回收料利用，能夠?qū)嵭懈叨鹊淖詣踊刂?、監(jiān)測等、并能滿足24小時不停機的生產(chǎn)需要。
2.節(jié)能：自動控制系統(tǒng)操作簡易，只需要少數(shù)的幾個人即可以控制整個注塑工廠的供料需求，從而減少了大量的勞動力成本。其次、減少了在注塑機旁邊的原料帶及相應的輔助設(shè)備、提高了空間的利用率。此外、由于采用了中央供料的方式、相對應地減少了很多的單機設(shè)備，也就節(jié)省了電能及減少維護費用。
3.個性化：自動中央供料系統(tǒng)可以做到不同的使用用戶，不同的車間特點，不同的原料使用要求。都可以依實際的需要來設(shè)計出*優(yōu)化的方案。
4.現(xiàn)代化工廠形象：中央供料系統(tǒng)將使原料及粉塵對注塑生產(chǎn)的污染減至*底的程度，從而可以保持潔凈的生產(chǎn)車間，而自動中央供料系統(tǒng)獨特集中粉塵回收系統(tǒng)，清理更便捷、環(huán)保效果更是達到10萬級無塵室作業(yè)要求標準，并降低噪音，*終可實現(xiàn)無人化的自動化生產(chǎn)車間，樹立起現(xiàn)代化工廠管理的形象。
一、自動控制自動供料系統(tǒng)功能：
1.面粉的（散裝或袋裝）接收儲存；
2.不同面粉和淀粉等的配粉和混合；
3.發(fā)放給間歇或連續(xù)和面機使用。
二、自動控制自動供料系統(tǒng)優(yōu)勢：
自動供粉系統(tǒng)自動控制適用于大量生產(chǎn)需要面粉的食品企業(yè)。該系統(tǒng)能夠配合流水線生產(chǎn)，效率高，解決客戶人力搬運面粉的繁重體力勞動，節(jié)省人力，解決搬運過程中對面粉的污染和拆袋時殘留面粉的浪費，節(jié)省面粉倉庫面積，合理利用空間，靈活安排儲存點與使用點。該系統(tǒng)由PLC自動控制，可以連續(xù)進行面粉的儲存與使用發(fā)放，而不需要人工進行手動控制
三、自動控制自動供料系統(tǒng)工藝流程 ：
1.系統(tǒng)設(shè)置兩套接收系統(tǒng)：一套散裝接收系統(tǒng)，散裝車通過壓縮空氣正壓輸送到暫存粉倉；一套袋裝接收系統(tǒng)：由人工拆包，倒入投料口振動篩、通過正壓氣力輸送到面粉暫存?zhèn)}。 暫存?zhèn)}面粉由振動出倉器，圓管絞龍出倉，經(jīng)檢查篩篩理后，通過正壓氣力輸送到配粉倉，混合倉的面粉由振動出倉器，圓管絞龍出倉，通定量絞龍稱進行重量式配粉，再有圓管絞龍混合通過分配器進入和面機。在輸送過程中，設(shè)置磁選工藝。
2.由于采用密相氣力輸送，除塵系統(tǒng)僅需對人工投料斗，壓運關(guān)風器料斗、粉倉進行少量的吸風除塵；除塵器的物料通過氣力輸送到粉倉。配料倉單獨設(shè)置一個插入式脈沖除塵器。
四、自動控制自動供料系統(tǒng)組成 ：
1) 儲存粉倉:粉倉按圓形定做，采用實際厚度3-5mm的SUS304鋼板制作，
2) 輸送系統(tǒng)：主要部件，振動卸料器，圓管絞龍，正壓關(guān)風器，羅茨風機，輸送管網(wǎng)，
雙路閥，除塵系統(tǒng)等。
3) 混配計量系統(tǒng)：由儲存?zhèn)}，振動卸料器，圓管絞龍，螺旋計量秤，淀粉稱、閘門，檢查篩、磁選器等組成。
4）高低料位：高料位，粉倉中面粉被裝至指定高度，高料位報警，進料動作停止。以保護系統(tǒng)，防止堵塞。低料位，為保證面粉倉中的物料滿足正常使用，當料層到達指定處，低料位報警，系統(tǒng)立即輸送物料進行補充，保證生產(chǎn)的連續(xù)性。
5）除塵風網(wǎng)：包括風機，脈沖除塵器，蝶閥，管網(wǎng)等組成。
What is automatic control of automatic feeding system?
First, the automatic control of automatic feeding system for the production workshop of plastic or powder delivery production and design, to achieve a continuous unmanned continuous molding operations. According to the need to change the variety of raw materials, multi-color materials, the combination of use, to achieve the color process automation. The system is able to regenerate and use the sprinkler in a fully automatic manner, to control all the feeding equipment and to prevent the occurrence of congestion in the storage bin, and to achieve full automation by setting the central control station.
2, 1. Efficient: automatic control of the feed system can be achieved by a variety of raw materials automatically supply to the multi-room arbitrary chemical processing equipment used, which may include raw materials, drying, color processing, and the proportion of the use of recycled materials, Able to implement a high degree of automation control, monitoring, etc., and to meet the 24-hour non-stop production needs.
2. Energy saving: automatic control system is simple, only a few people can control the entire injection plant supply demand, thereby reducing the large number of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.
3. Personalization: automatic central feeding system can be done using different users, different workshop characteristics, different requirements for the use of raw materials. Can be designed according to the actual needs of the optimal solution.
4. Modern factory image: the central feeding system will make raw materials and dust on the injection molding production to minimize the level of pollution, which can maintain a clean production workshop, and automatic central feeding system unique focus on dust recovery system, clean more convenient , Environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.
First, the automatic control of automatic feeding system functions:
1. The storage of flour (bulk or bag)
2. Different flour and starch and other powder and mixed;
3. Issued to intermittent or continuous and machine use.
Second, the automatic control of automatic feeding system advantages:
Automatic supply system for automatic control for a large number of production needs flour flour food business. The system can cooperate with the production line, high efficiency, to solve the customer manpower handling flour heavy manual labor, save manpower, to solve the handling process of flour pollution and waste when the waste residue, save flour storage area, rational use of space, flexible Arrange storage points and use points. The system is automatically controlled by the PLC, you can continue to carry out the storage and use of flour, without the need for manual manual control
Third, the automatic control of automatic feeding system Process:
1. System set two sets of receiving system: a set of bulk receiving system, bulk vehicles through the compressed air pressure to the temporary storage; a set of bag receiving system: by unpacking, pouring into the mouth of the vibrating sieve, Pneumatic conveying to flour temporary storage. Temporary storage warehouse flour by the vibration out of the warehouse, round tube dragon out of the warehouse, after screening sieve screening, through the positive pressure pneumatic delivery to the powder warehouse, mixed warehouse flour by the vibration out of the warehouse, , Through the quantitative dragon said the weight of the powder, and then round tube through the distributor into the machine and machine. In the transport process, set the magnetic separation process.
2. Due to the use of dense phase pneumatic conveying, dust removal system only on the artificial hopper, pressure off the wind machine hopper, the powder warehouse for a small amount of suction dust; dust collector material transported by gas to the powder warehouse. The dosing unit is equipped with a separate plug-in dust collector.
Fourth, the automatic control of automatic feeding system components:
1) storage powder warehouse: powder warehouse by circular custom, using the actual thickness of 3-5mm SUS304 steel production,
2) Conveyor system: the main components, vibration unloader, round tube dragon, positive pressure off the wind, Roots blower, pipe network,
Two-way valve, dust removal system.
3) Mixing metering system: from the storage warehouse, vibration unloader, round tube dragon, spiral weighing scales, starch, gate, check the screen, magnetic separator and other components.
4) level of material level: high level, the flour warehouse was loaded to the specified height, high material level alarm, feed action to stop. To protect the system from clogging. Low material level, in order to ensure that the flour warehouse to meet the normal use of materials, when the material layer to reach the designated office, low level alarm, the system immediately to feed the material to supplement, to ensure the continuity of production.
5) dust network: including fans, pulse dust collector, butterfly valve, pipe network and other components.
專業(yè)設(shè)計自動控制自動供料系統(tǒng)方案Professional design automatic control automatic feeding system programFirst, the automatic control of automatic feeding system for the production workshop of plastic or powder delivery production and design, to achieve a continuous unmanned continuous molding operations. According to the need to change the variety of raw materials, multi-color materials, the combination of use, to achieve the color process automation. The system is able to regenerate and use the sprinkler in a fully automatic manner, to control all the feeding equipment and to prevent the occurrence of congestion in the storage bin, and to achieve full automation by setting the central control station.
2, 1. Efficient: automatic control of the feed system can be achieved by a variety of raw materials automatically supply to the multi-room arbitrary chemical processing equipment used, which may include raw materials, drying, color processing, and the proportion of the use of recycled materials, Able to implement a high degree of automation control, monitoring, etc., and to meet the 24-hour non-stop production needs.
2. Energy saving: automatic control system is simple, only a few people can control the entire injection plant supply demand, thereby reducing the large number of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.
3. Personalization: automatic central feeding system can be done using different users, different workshop characteristics, different requirements for the use of raw materials. Can be designed according to the actual needs of the optimal solution.
4. Modern factory image: the central feeding system will make raw materials and dust on the injection molding production to minimize the level of pollution, which can maintain a clean production workshop, and automatic central feeding system unique focus on dust recovery system, clean more convenient , Environmental protection effect is to reach 100,000 clean room operating requirements standards, and reduce noise, and ultimately can achieve unmanned automated production workshop, and establish a modern factory management image.
First, the automatic control of automatic feeding system functions:
1. The storage of flour (bulk or bag)
2. Different flour and starch and other powder and mixed;
3. Issued to intermittent or continuous and machine use.
Second, the automatic control of automatic feeding system advantages:
Automatic supply system for automatic control for a large number of production needs flour flour food business. The system can cooperate with the production line, high efficiency, to solve the customer manpower handling flour heavy manual labor, save manpower, to solve the handling process of flour pollution and waste when the waste residue, save flour storage area, rational use of space, flexible Arrange storage points and use points. The system is automatically controlled by the PLC, you can continue to carry out the storage and use of flour, without the need for manual manual control
Third, the automatic control of automatic feeding system Process:
1. System set two sets of receiving system: a set of bulk receiving system, bulk vehicles through the compressed air pressure to the temporary storage; a set of bag receiving system: by unpacking, pouring into the mouth of the vibrating sieve, Pneumatic conveying to flour temporary storage. Temporary storage warehouse flour by the vibration out of the warehouse, round tube dragon out of the warehouse, after screening sieve screening, through the positive pressure pneumatic delivery to the powder warehouse, mixed warehouse flour by the vibration out of the warehouse, , Through the quantitative dragon said the weight of the powder, and then round tube through the distributor into the machine and machine. In the transport process, set the magnetic separation process.
2. Due to the use of dense phase pneumatic conveying, dust removal system only on the artificial hopper, pressure off the wind machine hopper, the powder warehouse for a small amount of suction dust; dust collector material transported by gas to the powder warehouse. The dosing unit is equipped with a separate plug-in dust collector.
Fourth, the automatic control of automatic feeding system components:
1) storage powder warehouse: powder warehouse by circular custom, using the actual thickness of 3-5mm SUS304 steel production,
2) Conveyor system: the main components, vibration unloader, round tube dragon, positive pressure off the wind, Roots blower, pipe network,
Two-way valve, dust removal system.
3) Mixing metering system: from the storage warehouse, vibration unloader, round tube dragon, spiral weighing scales, starch, gate, check the screen, magnetic separator and other components.
4) level of material level: high level, the flour warehouse was loaded to the specified height, high material level alarm, feed action to stop. To protect the system from clogging. Low material level, in order to ensure that the flour warehouse to meet the normal use of materials, when the material layer to reach the designated office, low level alarm, the system immediately to feed the material to supplement, to ensure the continuity of production.
5) dust network: including fans, pulse dust collector, butterfly valve, pipe network and other components.
